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Integrated Technology of Sludge Drying and Granulation

污泥干化造粒一体化技术

1. Product Name

SHATpelletizer sludge drying and granulating machine

2. Introduction of technology/product

Indirect = pure heat conduction system

   -   No contact between sludge and heat conductor

   -   sealing equipment

Safe System

   -   Inert sludge moisture evaporation (O2<1%) 

   -   Low dust and low temperature product

Drying and granulation in one step

   -   No need for a separate pelletizing unit

   -   No glue phase risk

Gentle Craftsmanship

   -   The particles move gently and continuously

   -   low evaporation rate

   -   low temperature process

   -   high dwell time

Direct downstream system

   -   No need to add granulator

   -   No need for sieve mill

   -   No heavy duty dust filter required

   -   Reliable particle cooling

   -   Small circulation warehouse

   -   Small load deodorization device

Operation and maintenance

   -   Powerful technology, automated operations

   -   Minimal auxiliary equipment

   -   Simple process control

3. Typical operating parameters

Hard granular sludge drying 6t H2O/h

   -   Running time: > 8000h/y

   -   Power consumption: 40kWh/ton H2O

   -   Calorie consumption: 3,15 GJ/ton H2O

   -   Water: 13 m3/ton H2O

   -   Maintenance cost: 1 to 3 euro/ton H2O

4. Technical/Product Features

high quality pellets

   -   rounded hard particles

   -   pathogen free

   -   High bulk density 700-900 kg/m³

   -   no dust

Class A Product - US EPA 503 Standard

   -   Heavy metal concentration

   -   Pathogen reduction

   -   Carrier reduction

   -   for soil

high flexibility

    All types of sludge can be granulated

   -   Primary sludge and secondary sludge

   -   Digested sludge and non-digested sludge

   -   Municipal and chemical sludge

    The system is relatively insensitive to sludge variability

   -   % variability in dry matter

   -   % change in throughput

   -   Temporary quality changes

     -   sand, PE, hair, strange substances...

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